Surgical stapling device

ABSTRACT

A surgical stapling device for applying an array of surgical staples to tissue is provided. The stapling device includes an approximation mechanism for moving a cartridge assembly and an anvil assembly between spaced and approximated positions and a firing mechanism for ejecting the array of staples from the cartridge assembly. A single trigger is operable to effect approximation and firing of the device. The device also includes an alignment pin assembly which can be selectively manually or automatically advanced. The anvil assembly includes a stiffener plate which allows the device to have a reduced head portion profile.

CROSS-REFERENCE TO RELATED APPLICATIONS

This application is a continuation-in-part of U.S. patent application Ser. No. 11/436,282 filed May 18, 2006, which is a continuation of U.S. patent application Ser. No. 11/125,790, filed on May 10, 2005, which is a continuation of U.S. patent application Ser. No. 10/783,126 filed on Feb. 20, 2004, now abandoned, which is a continuation of U.S. patent application Ser. No. 09/687,815, filed on Oct. 13, 2000, now U.S. Pat. No. 6,817,508. The entire contents of each of these prior applications is incorporated herein by reference.

BACKGROUND

1. Technical Field

The present disclosure relates generally to a surgical stapling apparatus and, more specifically, to a surgical stapling apparatus having a single trigger for approximating anvil and cartridge assemblies and for ejecting an array of staples from the cartridge assembly.

2. Background of Related Art

Surgical stapling instruments used for applying parallel rows of staples through compressed living tissue are well known in the art, and are commonly used, for example, for closure of tissue or organs prior to transection, prior to resection, or in anastomoses, and for occlusion of organs in thoracic and abdominal procedures.

Typically, such surgical stapling instruments include an anvil assembly, a cartridge assembly for supporting an array of surgical staples, an approximation mechanism for approximating the anvil and cartridge assemblies, an alignment pin assembly for capturing tissue between the cartridge and anvil assemblies and for maintaining alignment between the cartridge and anvil assemblies during approximation and firing, and a firing mechanism for ejecting the surgical staples from the cartridge assembly. The approximation mechanism and the firing mechanism generally include distinct actuators for effecting approximation and firing of the staples. The alignment pin assembly can be manually operated to advance an alignment pin from the cartridge assembly into engagement with the anvil or, alternatively, the alignment pin assembly can be automatically actuated upon operation of the approximation mechanism. In instruments having a manually operated alignment pin assembly, the actuator for the alignment pin assembly is disposed at a location spaced from the handle of the instrument.

U.S. Pat. No. 4,930,503 to Pruitt discloses such a surgical stapling instrument. Pruitt's instrument includes a manually operated alignment pin assembly, an approximation mechanism including a rotatable knob actuator and a firing mechanism including a pivotable trigger. In use, a surgeon must first approximate the anvil and cartridge members by rotating the knob actuator. Next, the surgeon can advance the alignment pin assembly by advancing a knob supported on the central body portion of the instrument. Thereafter, the instrument can be fired by pivoting the trigger towards a stationary handle of the instrument.

U.S. Pat. No. 5,697,543 to Burdorff also discloses a surgical stapling instrument having an approximation mechanism, a firing mechanism and an alignment pin mechanism. The approximation and firing mechanisms each include a distinct pivotable trigger actuator. The alignment pin mechanism is operatively associated with the approximation mechanism such that upon actuation of the approximation mechanism, the alignment pin assembly is automatically advanced.

Known prior art surgical staplers are lacking in several respects. Firstly, the use of multiple actuators to effect approximation and firing of the instruments complicate the manufacture and operation of the instrument and, in most cases, require the surgeon to use two hands to hold and operate the instrument. Secondly, the instruments in which the alignment pin assembly is operatively associated with the approximation mechanism require that the instrument be approximated to advance the alignment pin assembly, despite the fact that a surgeon may prefer to advance the alignment pin assembly prior to approximation. In contrast, the instruments in which the alignment pin assembly is manually advanced typically require the surgeon to use a second hand to actuate the alignment pin assembly.

Accordingly, a continuing need exists in the surgical art for a surgical stapling instrument which can be operated by a surgeon with a single hand and which includes an alignment pin assembly which can be automatically or manually advanced.

SUMMARY

In accordance with the present disclosure, a surgical stapling device is provided which includes a frame having a proximal end and a distal end. A body defining a stationary handle is secured to the proximal end of the frame. A head portion including an anvil assembly and a cartridge assembly are supported on the distal end of the frame. The anvil and cartridge assemblies are movable in relation to each other between spaced and approximated positions. An approximation mechanism includes a clamp slide assembly having a distal end configured to support the cartridge assembly and a proximal end. A firing mechanism includes a thrust bar having a distal end positioned to be slidably received within the cartridge assembly. A pivotable trigger is supported on the body and is operably associated with the approximation mechanism and the firing mechanism such that the trigger is pivotable through an approximation stroke to approximate the anvil and cartridge assemblies and, subsequently, pivotable through a firing stroke to eject an array of staples from the cartridge assembly.

The presently disclosed surgical stapling device also has an alignment pin assembly which includes an alignment pin, a pin pusher and a bell crank. The alignment pin pusher is slidably supported on the frame between advanced and retracted positions. The alignment pin pusher includes a distal abutment member for engaging and advancing the alignment pin from a retracted position located within the cartridge assembly to an advanced position engaging the anvil assembly. The bell crank is operably connected to the clamp slide assembly and is releasably coupled to the pin pusher. Upon advancement of the clamp slide assembly, the bell crank is pivoted to concurrently advance the alignment pin pusher. The alignment pin pusher includes a pair of posts which extend through slots in the body. A thumb button is supported on each post. The thumb button(s) can be pushed prior to approximation of the device to manually advance the alignment pin assembly into engagement with the anvil assembly. The thumb buttons are positioned on the body such that a surgeon is able to manually advance the alignment pin assembly using the same hand that actuates the pivotable trigger.

A pawl mechanism is supported in the body and includes a clamping pawl and a firing pawl. The clamping pawl functions to prevent return of the approximation mechanism after the trigger has moved through approximately three quarters of the approximation stroke. The clamping pawl also provides an audible and tactile indication that the device has been moved to the approximately three quarter approximated position. The firing pawl functions to provide an audible indication that the device is in a fire-ready position. The firing pawl also functions to lock the trigger in a compressed position after firing of the device has occurred to provide a visual indication that firing has occurred. A release button is provided to return the approximation mechanism to the retracted position at any point of operation of the device. The pivotable trigger, the release button and the thumb button are all disposed adjacent the handle portion of the device and are operable by the surgeon using a single hand.

The anvil assembly of the surgical stapling device is provided with a stiffener plate to provide increased strength to the assembly. By using the stiffener plate, the head portion profile can be reduced in size without reducing the overall strength of the anvil assembly.

BRIEF DESCRIPTION OF THE DRAWINGS

Embodiments of the presently disclosed surgical stapling apparatus are described herein with reference to the drawings, wherein:

FIG. 1 is a perspective view of one embodiment of the presently disclosed surgical stapling device;

FIG. 2 is a side view of the surgical stapling device shown in FIG. 1;

FIG. 3 is a top view of the surgical stapling device shown in FIG. 1;

FIG. 4 is a perspective view with parts separated of the surgical stapling device shown in FIG. 1;

FIG. 5 is a perspective view of the surgical stapling device shown in FIG. 1 with the left body half-section removed from the handle portion of the device;

FIG. 6 is a perspective view of the handle portion of the surgical stapling device shown in FIG. 7 with the left body half-section removed and a portion of the frame cutaway;

FIG. 7 is an enlarged view of the indicated area of detail shown in FIG. 4;

FIG. 8 is a rear perspective view of the staple pusher assembly of the surgical stapling device shown in FIG. 7;

FIG. 8A is a rear perspective view of the staple pusher assembly shown in FIG. 8 with parts separated;

FIG. 8B is a perspective view of an alternate embodiment of the staple pusher assembly shown in FIG. 8 with parts separated;

FIG. 8C is a perspective view of the staple pusher assembly shown in FIG. 8B assembled;

FIG. 9 is an enlarged perspective view of the distal end of the surgical stapling device shown in FIG. 1;

FIG. 9A is an enlarged view of the indicated area of detail shown in FIG. 9;

FIG. 9B is a cross-sectional view taken along section lines 9B-9B of FIG. 9A;

FIG. 10 is a perspective view from one side of the firing pawl of the surgical stapling device shown in FIG. 1;

FIG. 10A is a perspective view from the other side of the firing pawl shown in FIG. 10;

FIG. 10B is a perspective view from one side of the cam engagement member of the surgical stapling device shown in FIG. 4;

FIG. 10C is a perspective view from the other side of the cam engagement member shown in FIG. 10B;

FIG. 10D is a side perspective view from the bottom of the release button of the surgical stapling device shown in FIG. 4;

FIG. 10E is a bottom perspective view of the release button shown in FIG. 10D;

FIG. 10F is a side perspective view of the proximal portion of the handle portion with the left body half-section and the release button removed;

FIG. 11 is a perspective view from one side of the clamping pawl of the surgical stapling device shown in FIG. 1;

FIG. 11A is a perspective view from the other side of the clamping pawl shown in FIG. 11;

FIG. 12 is a perspective view with parts separated of the trigger and firing link of the surgical stapling device shown in FIG.1;

FIG. 13 is a perspective view with parts separated of the release button assembly and bi-linkage assembly of the surgical stapling device shown in FIG. 1;

FIG. 14 is a perspective view with parts separated of the pin pusher and bell crank of the surgical stapling device shown in FIG. 1;

FIG. 14A is an enlarged view of the indicated area of detail shown in FIG. 14;

FIG. 14B is a perspective view of another embodiment of a pin pusher according to the present disclosure;

FIG. 15 is a side cross-sectional view of the surgical stapling device taken along section lines 15-15 of FIG. 3;

FIG. 15A is a side partial cutaway view of the handle portion of the surgical stapling device shown in FIG. 1 with the left body half-section removed;

FIG. 15B is an enlarged view of the indicated area of detail shown in FIG. 15;

FIG. 15C is an enlarged view of the indicated area of detail shown in FIG. 15A;

FIG. 15D is an enlarged view of the indicated area of detail shown in FIG. 15;

FIG. 15E is a side cross-sectional view of the proximal portion of the handle portion of the surgical stapling device shown in FIG. 1 taken through the release mechanism prior to actuation of the surgical stapling device;

FIG. 15F is a top perspective view of the proximal portion of the handle portion of the surgical stapling device shown in FIG. 1 prior to actuation with the left body half-section removed;

FIG. 16 is a side cross-sectional view of the surgical stapling device shown in FIG. 1 during approximation of the anvil and cartridge assemblies;

FIG. 16A is a side partial cutaway view of the handle portion of the surgical stapling device shown in FIG. 1 during approximation of the anvil and cartridge assemblies with the left body half-section removed from the handle portion of the device;

FIG. 16B is an enlarged view of the indicated area of detail shown in FIG. 16;

FIG. 16C is an enlarged view of the indicated area of detail shown in FIG. 16A.

FIG. 17 is a side cross-sectional view of the surgical stapling device shown in FIG. 1 in the approximated position with the trigger in the compressed position;

FIG. 17A is a side partial cutaway view of the handle portion of the surgical stapling device shown in FIG. 1 in the approximated position with the left body half-section removed, a proximal portion of the frame cutaway and the trigger in the compressed position;

FIG. 17B is an enlarged view of the indicated area of detail shown in FIG. 17;

FIG. 17C is an enlarged view of the indicated area of detail shown in FIG. 17A.

FIG. 18 is a side cross-sectional view of the surgical stapling device shown in FIG. 1 in the approximated position with the trigger in a fire-ready position;

FIG. 18A is a side partial cutaway view of the handle portion of the surgical stapling device shown in FIG. 1 in the fully approximated position with the left body half-section removed, a proximal portion of the frame cutaway and the trigger in a fire-ready position;

FIG. 18B is an enlarged view of the indicated area of detail shown in FIG. 18;

FIG. 18C is an enlarged view of the indicated area of detail shown in FIG. 18A.

FIG. 19 is a side cross-sectional view of the surgical stapling device shown in FIG. 1 after the device has been fired with the trigger in a compressed and locked position;

FIG. 19A is a side partial cutaway view of the handle portion of the surgical stapling device shown in FIG. 1 in the fired position with the left body half-section and frame removed from the handle portion of the device and the trigger in the compressed position;

FIG. 19B is an enlarged view of the indicated area of detail shown in FIG. 19;

FIG. 19C is an enlarged view of the indicated area of detail shown in FIG. 19A;

FIG. 19D is a side cross-sectional view of the proximal portion of the handle portion of the surgical stapling device shown in FIG. 19A taken through the release mechanism during operation of the release button assembly;

FIG. 19E is a top perspective view of the proximal portion of the handle portion shown in

FIG. 19D;

FIG. 19F is a side view of the proximal portion of the handle portion shown in FIG. 19D with the left frame member removed;

FIG. 20 is a side cross-sectional view of the surgical stapling device shown in FIG. 1 after the staples have been fired from the staple cartridge and the cartridge assembly has been moved to the retracted position;

FIG. 20A is an enlarged view of the indicated area of detail shown in FIG. 20;

FIG. 21 is a top view of tissue illustrating the staple configuration applied to tissue by the surgical stapling device shown in FIG. 1; and

FIG. 22 is a top view of the tissue shown in FIG. 16 illustrating the staple configuration after the tissue has been cut.

DETAILED DESCRIPTION OF THE EMBODIMENTS

Embodiments of the presently disclosed surgical stapling device will now be described in detail with reference to the drawings, wherein like reference numerals designate identical or corresponding elements in each of the several views.

The presently disclosed surgical stapling device shown generally as 10 in FIGS. 1-3 includes a body 12 defining a stationary handle 14, a pivotable trigger 16, an elongated central body portion 18, a cartridge assembly 20 and an anvil assembly 22. A thumb button 24 is slidably positioned on each side of body 12. Thumb buttons 24 are movable to manually advance an alignment pin assembly in a manner to be described in detail below. A release button 150 of a release mechanism 26 (FIG. 13) is positioned on the proximal end of body 12 and is depressible to allow cartridge assembly 20 to return from an approximated position disposed adjacent to anvil assembly 22 to a position spaced from anvil assembly 22 (as shown). Operation of release mechanism 26 will also be described in detail below.

Referring to FIG. 4, body 12 is formed from a pair of molded half-sections 12 a and 12 b. In one embodiment, half-sections 12 a and 12 b are formed of plastic, although other materials including metals may be used to form the half-sections. A cushioned gripping member 14 a is secured to stationary handle 14 of each half-section 12 a and 12 b. Gripping member 14 a may be formed by injection molding a thermoplastic elastomer, such as VERSAFLEX™ or SANTOPRENE™, to stationary handle 14. Alternately, cushioned gripping member 14 can be formed on or secured to stationary handle 14 using any known fastening technique including adhesives, screws, welding, overmolding, etc. A pair of spaced frame members 28 a and 28 b extends between housing half-sections 12 a and 12 b and anvil assembly 22. A central portion of frame members 28 a and 28 b form elongated central body portion 18. Frame members 28 a and 28 b may be formed of a surgical grade metal such as stainless steel. Alternately, other suitable materials meeting the requisite strength requirements may also be used.

Referring also to FIGS. 9-9B, anvil assembly 22 includes a stiffener plate 30, a spacer plate 32, a T-track 34, and an anvil 36. An opening 67 (FIG. 9A) is formed in anvil 36 to allow passage of alignment pin 38 of cartridge assembly 20. Stiffener plate 30 has a vertical portion 30 a and a horizontal portion 30 b. A notch 30 c is formed in the distal end of vertical portion 30 a and is configured to receive the tip 38 a of a cartridge alignment pin 38. Horizontal portion 30 b of plate 30 includes a cutout 40 dimensioned to receive an interlock member 42 which will be discussed in further detail below. In the assembled state, a distal vertical portion of frame members 28 a and 28 b are positioned on opposite sides of vertical portion 30 a of stiffener plate 30. Spacer plate 32 includes a pair of legs which are positioned on opposite sides of stiffener plate 30 between stiffener plate 30 and anvil 36 (FIG. 9B). Anvil 36 defines a channel 36 a (FIG. 4) and is positioned about spacer plate 32. A cap 39 is positioned over a distal end of anvil assembly 22 to provide a smoother surface which is less likely to snag tissue during use. Cap 39 includes a groove 39 a which defines one end of a cutting guide slot 41 formed between anvil 36 and frame member 28 b. Groove 39 a and cutting guide slot 41 facilitate cutting of tissue with a scalpel after device 10 has been fired.

T-track 34 defines a through slot 45. Slot 45 is positioned over horizontal portion 30 b of stiffener plate 30 between frame members 28 a and 28 b. T-track 34 is positioned about cutout 40 to define a cavity in which interlock 42 is positioned. In one embodiment, the anvil assembly components and frame members 28 a and 28 b are secured together using rivets 44. Alternately, other fastening members or techniques may be used to secure the anvil assembly components and the frame members together including screws, pins, welding, etc. In one embodiment, the components of anvil assembly 22 are formed of stainless steel. Alternately, other materials, including metals having requisite strength requirements can be used to form some or all of the anvil components.

Referring to FIGS. 9 and 9A, anvil 36 includes a plurality of staple pockets 37 formed in the surface of anvil 36. Each staple pocket 37 includes first and second staple forming cups 37 a and 37 b and a channeling surface 37 c disposed around each staple forming cup 37 a. An anvil including such a staple forming pocket has been disclosed in U.S. Pat. No. 5,480,089 filed Aug. 19, 1994, the entirety of which is incorporated herein by reference.

Referring to FIGS. 4 and 7-8A, cartridge assembly 20 includes a cartridge 50 having an array of staple receiving slots 52. A staple pusher assembly 54 includes a plurality of pusher members 58. Each pusher member 58 includes a plurality of fingers 58 a configured to be slidably received within a respective staple receiving slot 52. Fingers 58 a are positioned behind staples 56 in slots 52 such that advancement of fingers 58 a effects ejection of staples 56 from slots 52. A guide channel 60 (FIG. 15) formed in cartridge 50 is configured to slidably receive alignment pin 38 (FIG. 4). A spring 64 is positioned about pin 38 to urge alignment pin 38 to a retracted position within guide channel 60. An opening 65 formed in cartridge 50 allows alignment pin 38 to extend from guide channel 60 through anvil opening 67 (FIG.9A) into notch 30 c formed in anvil assembly 22. Operation of the alignment pin mechanism for advancing alignment pin 38 will be described in detail below.

Referring also to FIGS. 8B and 8C, staple pusher assembly 54 includes multiple pusher members 58 which interengage to form pusher assembly 54. Pusher assembly 54 may be modified by adding or subtracting pusher members 58 to accommodate different size cartridges. For example, a pusher member 58 can be removed from the assembly such as shown in FIGS. 8B and 8C to accommodate a smaller cartridge assembly.

Referring to FIGS. 4 and 5, surgical stapling device 10 includes a pair of clamp slide members 66 a and 66 b, an alignment pin pusher 68 and a thrust bar 70. Clamp slide members 66 a and 66 b, alignment pin pusher 68 and thrust bar 70 are slidably supported between frame members 28 a and 28 b for movement between retracted and advanced positions in response to movement of trigger 16 through an approximation stroke and/or a firing stroke. Operation of each of the above members will be described in detail below.

Clamp slide members 66 a and 66 b form part of the approximation mechanism of the surgical stapling device. Each clamp slide member has a distal end 72, a proximal end 74 and an elongated body 76. Elongated body 76 includes a pair of elongated guide slots 78 a and 78 b. Guide slots 78 a and 78 b are dimensioned to slidably receive pins 80 a and 80 b (FIG. 15), respectively, which extend between frame members 28 a and 28 b. The positioning of pins 80 a and 80 b in guide slots 78 a and 78 b functions to maintain alignment between clamp slide members 66 a and 66 b and frame members 28 a and 28 b during movement between the advanced and retracted positions and to limit the extent of longitudinal movement of clamp slide members 66 a and 66 b, i.e., the fully advanced position of the clamp slide members is reached when the proximal end of slot 78 a engages pin 80 a and the fully retracted position of the clamp slide members is reached when the distal end of slot 78 a engages pin 80 a.

Distal end 72 of each clamp slide member ⁶ 6 a and 66 b includes a head portion 82. Each head portion 82 has a plurality of openings 84 configured to receive a fastening member 86 (FIG. 5) for securing clamp slide members 66 a and 66 b together in spaced relation. In the assembled state, clamp slide members 66 a and 66 b are spaced from each other to define an elongated channel in which pin pusher 68 and thrust bar 70 are slidably disposed. Distal end 72 of clamp slide members 66 a and 66 b define a cartridge support receptacle for receiving cartridge assembly 20. A series of dimples 85 on each of clamp slide members 66 a and 66 b function to frictionally retain cartridge assembly 20 within the cartridge support receptacle. Proximal end 74 of clamp slide members 66 a and 66 b each include a hole 87 for receiving a pin 88 of the actuation assembly which will be described in detail below.

Referring also to FIG. 14, alignment pin pusher 68 defines a channel 69 along its length which is dimensioned to slidably receive thrust bar 70. Alignment pin pusher 68 includes a vertical portion 90 having an abutment member 91 configured to engage the proximal end 38 b (FIG. 4) of alignment pin 38 such that when alignment pin pusher 68 is moved to an advanced position (in the manner described below), alignment pin 38 is advanced from within cartridge 50 through opening 65 in cartridge 50 and opening 67 in anvil 36 into notch 30 c of anvil assembly 22. Alignment pin pusher 68 includes a pair of elongated slots 92 a and 92 b. Pins 80 a and 80 b (FIG. 15) extend through slots 92 a and 92 b, respectively, to guide alignment pin pusher 68 during movement between the advanced and retracted positions. The proximal end of alignment pin pusher 68 includes a pair of spaced legs 68 a and 68 b. Each leg 68 a and 68 b includes a radially extending post 120 which is dimensioned to extend through elongated slots 122 (FIG. 4) formed in body half-sections 12 a and 12 b. Thumb buttons 24 are fastened to posts 120 to facilitate manual actuation of alignment pin pusher 68.

A resilient clip 126 defining a receptacle 127 is formed on alignment pin pusher 68 and is dimensioned to releasably receive link 94 of bell crank 96. In one embodiment, the resilient clip 126 is substantially C-shaped and includes an angled guide portion 126 a (FIG. 14 a) for directing link 94 into receptacle 127. Alternately, other releasable engaging structures may be used. Operation of bell crank 96 and the handle actuation assembly will be described in detail below.

Referring now to FIG. 14B, an alternate embodiment of the pin pusher is illustrated and referenced generally as 168. Alignment pin pusher 168 includes the same or substantially similar components as does alignment pin pusher 68, with the differences therebetween discussed in detail hereinafter. Alignment pin pusher 168 includes legs 168 a and 168 b that are spaced apart and located at a proximal end of alignment pin pusher 168. Instead of providing the legs with a substantially uniform height dimension as in legs 68 a, 68 b (FIG. 14), legs 168 a, 168 b have a contoured profile. Each contour has a maximum height dimension at the proximal and distal end regions of each leg 168 a, 168 b. Adjacent to the distal end region of each leg 168 a, 168 b, the contour tapers to a minimum height dimension and subsequently increases to an intermediate height dimension disposed distally of the proximal end region. Each leg 168 a and 168 b includes a radially extending post 120 which is dimensioned to extend through elongated slots 122 (FIG. 4) formed in body half-sections 12 a and 12 b. In addition, each leg 168 a, 168 b includes a rib 166 disposed thereon, wherein each rib 166 extends along a longitudinal axis of its respective leg.

By providing a contoured profile on each leg 168 a, 168 b, the mass of alignment pin pusher 168 is reduced even though alignment pin pusher 168 includes ribs 166. In comparison to alignment pin pusher 68, alignment pin pusher 168 absorbs less energy, thereby reducing the noise generated by the engagement of bell crank 96 and alignment pin pusher 168 after manual adavancement of alignment pin pusher 168.

Referring again to FIG. 4, thrust bar 70 is slidably positioned within channel 69 defined within alignment pin pusher 68. The distal end of thrust bar 70 includes an engagement head 100 configured to engage staple pusher assembly 54. Thrust bar 70 also includes a pair of elongated slots 102 a and 102 b which are dimensioned to slidably receive pins 80 a and 80 b (FIG. 15). As discussed above with respect to clamp slide members 66 a and 66 b, pins 80 a and 80 b function not only to guide the movement of thrust bar 70 between the retracted and advanced positions, but also to define the fully advanced and fully retracted positions of thrust bar 70. As illustrated in FIG. 15, slots 102 a and 102 b in thrust bar 70 are longer than slots 78 a and 78 b formed in clamp slides 66 a and 66 b, respectively. The increased length of slots 102 a and 102 b permit thrust bar 70 to be advanced distally from the approximated position independently of clamp slides 66 a and 66 b through cartridge assembly 20 to eject staples from cartridge assembly 20. The proximal end of thrust bar 70 is adapted to engage a biasing member 71 which is supported in tension between frame 28 a and thrust bar 70 to urge thrust bar 70 to the retracted position. The proximal end of thrust bar 70 also includes a notch 104 which is configured to receive the distal end of a firing link 106 and will be discussed in further detail below.

Referring to FIGS. 4-6, and 10-13, a handle actuation assembly includes pivotable trigger 16, a bi-linkage assembly 111 including a front link 112 and a rear link 114, bell crank 96, firing link 106, a clamping pawl 108 and a firing pawl 110. Release mechanism 26 includes a release button 150, a release lever 152 and a release or cam engagement member 153 provided within body 12.

Pivotable trigger 16 is pivotably secured between body half-sections 12 a and 12 b about pivot members 116 which are integrally formed on opposite sides of trigger 16. Alternately, a pivot pin can be used to pivotally support trigger 16 between the body half-sections. Trigger 16 includes a cushioned grip 16 a, which may be secured to trigger 16 in the manner discussed above with respect to stationary handle 14, and a rearward extension 115 positioned beneath bi-linkage assembly 111. In one embodiment, cushioned grip 16 a includes a plurality of spaced protrusions 16 b to provide enhanced slip resistance. Rear link 114 of bi-linkage assembly 111 has a rear end pivotally secured about pivot pin 113 which extends between body members 12 a and 12 b and a forward end pivotably fastened to the rear end of front link 112 by pivot pin 118. It is noted that release button 150 is also pivotally secured to pivot pin 113. The forward end of front link 112 is pivotally fastened to clamp slide members 66 a and 66 b by pin 88 and includes a pair of spaced slots 112 a and 112 b separated by a spacer 112 c (FIG. 13). Spaced slots 112 a and 112 b are dimensioned to receive the proximal ends of clamp slide members 66 a and 66 b. Spacer 112 c maintains the correct spacing between clamp slide members 66 a and 66 b. When trigger 16 is pivoted about pivot members 116, rearward extension 115 of trigger 16 urges bi-linkage assembly 111 from a position in which the longitudinal axes of front and rear links 112 and 114 are misaligned to a position in which the axes of front and rear links 112 and 114 are substantially aligned. In the substantially aligned position, links 112 and 114 are moved to an overcenter position slightly past actual alignment. By moving the bi-linkage assembly slightly overcenter or past the aligned position, bi-linkage assembly 111 will not return to the misaligned position until engaged by the release mechanism 26. Since the rear end of rear link 114 is fastened within body 12, as bi-linkage assembly 111 is moved from its misaligned position to its aligned position, front link 112 is advanced distally to advance clamp slide members 66 a and 66 b distally. Advancement of clamp slide members 66 a and 66 b effects corresponding advancement of cartridge assembly 20 to effect approximation of anvil and cartridge assemblies 22 and 20, respectively.

Referring to FIGS. 4 and 15, thrust bar 70 includes a forward elongated slot 103. Rivets 117, which extend between clamp slide members 66 a and 66 b, also extend through slot 103. When clamp slide members 66 a and 66 b are advanced from a retracted position to an advanced position, rivets 117 engage the forward end of slot 103 to advance thrust bar 70 concurrently with clamp slide members 66 a and 66 b. As illustrated in FIG. 15, slot 103 is of a length to allow thrust bar 70 to advance distally beyond the approximated position independently of clamp slide members 66 a and 66 b.

Referring to FIGS. 4 and 14, bell crank 96 is pivotably secured between frame members 28 a and 28 b by pivot member 134. As discussed above, link 94 of bell crank 96 is releasably positioned within clip 126 of alignment pin pusher 68. Bell crank 96 includes a pair of spaced sidewalls 96 a and 96 b. Each sidewall 96 a and 96 b includes an inwardly extending cam member 138 which is configured to be received within a cam slot 140 formed in the proximal end of clamp slides 66 a and 66 b. As clamp slides 66 a and 66 b are advanced distally, the walls defining cam slots 140 engage cam members 138 to pivot bell crank 96 about pivot member 134. When bell crank 96 is pivoted, post 94 urges pin pusher 68 distally to advance abutment member 91 through guide channel 60 to advance alignment pin 38 into engagement with anvil assembly 22. Cam slots 140 are configured to quickly pivot bell crank 96 during the initial advancement of clamp slides 66 a and 66 b such as to quickly advance alignment pin pusher 68 and alignment pin 38 during the initial stage of approximation. In one embodiment, cam slots 140 are configured to effect full advancement of alignment pin 38 after only about 50% advancement of clamp slides 66 a and 66. Alternately, other cam slot configurations are envisioned which increase or decrease the advancement rate of the clamp slide members.

Referring again to FIGS. 4 and 13, release mechanism 26 includes release button 150, release lever 152 and a release or cam engagement member 153. As discussed above, release button 150 includes a rear end which is pivotally secured to pivot pin 113. A biasing member or torsion spring 204 (FIG. 13) urges release button 150 upwardly. Pivot pin 113 is secured between body members 12 a and 12 b. The forward end of release button 150 includes a slot 154 dimensioned to slidably receive a rod 156 formed on a rear end of release lever 152. The forward end of release lever 152 is pivotally secured between body half-sections 12 a and 12 b about a pivot member 152 a. An engagement member 158 projects downwardly from the bottom of release lever 152 and is positioned to abut bi-linkage assembly 111 when release button 150 is depressed to urge bi-linkage assembly 111 from the substantially aligned overcenter position to the misaligned position.

Referring to FIGS. 10A-10F, release or cam engagement member 153 includes first and second wings 153 a and 153 b and is pivotally secured to release button 150 about a rod or pin 210. Pin 210 extends between openings 212 defined in a proximal end of release button 150. First wing 153 a is positioned to engage a top surface of frame member 28 b. Torsion spring 204, is positioned about a hub 153 c between release button 150 and second wing 153 b to urge release button 150 upwardly (clockwise in FIG. 15E) and cam engagement member 153 downwardly (counter-clockwise in FIG. 15E). Engagement between first wing 153 a and the top surface of frame member 28 b limits downward movement of cam engagement member 153. Cam engagement member 153 functions to effect pivoting of firing pawl 110 to release trigger 16 after device 10 has been fired as will be discussed in further detail below.

Referring to FIGS. 4, 10, 10A, 11, and 11A, surgical stapling apparatus 10 includes a pawl assembly including clamping pawl 108 and firing pawl 110. Clamping pawl 108 is pivotably secured about pivot member 170 in semi-circular slot 172 (FIG. 4) in frame 28 a. A spring 174 is secured between clamping pawl 108 and frame 28 a to urge clamping pawl 108 to rotate in a clockwise direction as viewed in FIG. 4. Clamping pawl 108 includes a cam surface 176 having a recess 178 positioned to engage cam member 180 (FIG. 16B) formed on extension 115 of trigger 16. When cam member 180 on trigger 16 is positioned in recess 178 of cam surface 176 (this occurs after the clamp slides 66 a and 66 b have been moved through approximately three quarters of the approximation stroke), trigger 16 is prevented from being returned by spring 182 to a non-compressed position. Thus, the cartridge assembly 20 and the anvil assembly 22 are maintained in a three quarter approximated position even when trigger 16 is released by the surgeon.

Firing pawl 110 is pivotably secured about pivot member 184 in semi-circular slot 186 (FIG. 4) formed in frame 28 b. Spring 188 is secured between firing pawl 110 and frame 28 b to urge the firing pawl in a clockwise direction as viewed in FIG. 4. Firing pawl 110 includes a cam surface 190 having a recess 192 for engaging a cam member 180′ formed on a side of extension 115 of trigger 16 opposite cam member 180. During movement of trigger 16 through the firing stroke, cam member 180′ is moved into recess 192 to lock trigger 16 in a compressed position after firing has been completed. This provides an audible and visual indication to the surgeon that firing has been completed. Additional operational details of the pawl assembly will be described in the following description of the operation of surgical stapling device 10.

Operation of the surgical stapling device will now be described in detail with reference to FIGS. 15-20A. It is noted that the movements of the various components will be described from the vantage point of one viewing the instrument as positioned in the referenced FIG.

FIGS. 15-15C illustrate surgical stapling device 10 prior to use. As illustrated, cartridge assembly 20 and anvil assembly 22 are in spaced relation, trigger 16 is in the non-compressed position, and clamp slides 66 a and 66 b and thrust bar 70 are in the retracted position (note pins 80 a and 80 b are positioned in the forward end of slots 78 a and 78 b of clamp slides 66 a and 66 b and slots 102 a and 102 b of thrust bar 70). When thrust bar 70 is in the retracted position, the forward end of firing link 106 is positioned forwardly of notch 104 in thrust bar 70. Since link 106 cannot engage notch 104, device 10 cannot be fired in this position. Alignment pin pusher 68 and alignment pin 38 are also in the retracted position with post 94 of bell crank 96 engaged with clip 126 of alignment pin pusher 68. At this point, a surgeon could manually advance alignment pin pusher 68 and alignment pin 38 by pushing thumb button(s) 24 (FIG. 1) towards the forward end of slots 122 formed in body halves 12 a and 12 b. This operation would disengage post 94 from clip 126.

As illustrated in FIGS. 15D-15F, cam engagement member 153 is urged downwardly and release button 150 is urged upwardly by torsion spring 204. Further, firing pawl 110 is urged to its clockwise-most position by spring 188 (FIG. 4). In this position, if release button 150 is pressed, the distal end 220 of cam engagement member 153 would pass over the top of a lateral projection 216 extending from firing pawl 110 (FIG. 15E).

FIGS. 16-16C illustrate surgical stapling device 10 during the approximation stroke of trigger 16. As illustrated, trigger 16 is moved in the direction indicated by arrow “A” to move extension 115 of trigger 16 in a direction to urge bi-linkage assembly 111 from the misaligned position towards the substantially aligned position. Because rear link 114 is secured to body 12 about pin 113, front link 112 extends forwardly. Front link 112 is secured to clamp slides 66 a and 66 b by pin 88. As front link 112 is extended forwardly, clamp slides 66 a and 66 b are advanced in the direction indicated by arrow “B” in FIG. 16 from its retracted position towards its advanced or approximated position. Note the position of pins 80 a and 80 b in slots 78 a and 78 b and 102 a and 102 b. As discussed above, rivets 117 extend between clamp slides 66 a and 66 b through 103 formed in thrust bar 70. As clamp slides 66 a and 66 b are advanced, rivet 88 engages the forward end of slot 103 formed in thrust bar 70 to simultaneously advance thrust bar 70. As clamp slides 66 a and 66 b are advanced, engagement between cam slots 140 and cam member 138 pivots bell crank 96 about pivot member 134 to urge pin pusher 68 distally to advance alignment pin 38 into notch 30 c of anvil assembly 22.

Referring also to FIG. 16B, as trigger 16 is pivoted in the direction indicated by arrow “A” (FIG. 16), cam member 180 on extension 115 of trigger 16 rides up cam surface 176 of clamping pawl 108 to urge clamping pawl 108 in a counter-clockwise direction against the bias of spring 174 (FIG. 4). When trigger 16 is pivoted to advance clamp slide members 66 a and 66 b through approximately three quarters of the approximation stroke, cam member 180 snaps into cam recess 178 of cam surface 176 to provide an audible and a tactile indication that approximately three quarter approximation has been reached. At this point, the positioning of cam member 180 in cam recess 178 prevents spring 182 from returning trigger 16 to the non-compressed position without activating release mechanism 26. Operation of the release mechanism will be discussed below.

FIGS. 17-17C illustrate the surgical stapling device 10 in the fully approximated position with trigger 16 in the compressed position. As illustrated, extension 115 on trigger 16 has been pivoted to move bi-linkage assembly 111 to the substantially aligned positioned (slightly over-center position) and the clamp slide assembly has been fully advanced such that cartridge assembly 20 and anvil assembly 22 are in the approximated position. Once again, note the position of pins 80 a and 80 b within clamp slide slots 78 a and 78 b and thrust bar slots 102 a and 102 b. Because pins 80 a and 80 b are located at the proximal end of clamp slide slots 78 a and 78 b, only thrust bar 70 can be advanced further distally. If the alignment pin pusher 68 was manually advanced prior to approximation disengaging post 94 from clip 126, advancement of clamp slides 66 a and 66 b to the fully advanced position would move post 94 of bell crank 96 back into engagement with clip 126. Thus, when clamp slides 66 a and 66 b were returned to their retracted position, cam slots 140 in clamp slides 66 a and 66 b would pivot bell crank 96 in a direction to move pin pusher 68 to the retracted position.

Referring to FIG. 17B, trigger 16 has been pivoted to remove cam member 180 from cam recess 178 in clamping pawl 108. As bi-linkage assembly 111 moves overcenter to the substantially aligned position, rear link 114 engages abutment member 200 (FIGS. 10-11) formed on clamping pawl 108 and firing pawl 110 to rotate the clamping and firing pawls approximately 10° counter-clockwise. This rotation removes cam surface 176 from the path of cam member 180 of trigger during the return of trigger 16 to the non-compressed position.

Referring to FIG. 17C, cam member 180′ formed opposite to cam member 180 on extension 115 of trigger 16 is now positioned above cam surface 190 of firing pawl 110. As trigger 16 is released by the surgeon and returned to the non-compressed position by spring 182, cam member 180′ moves along the backside 190 a of cam surface 190. As cam member 180′ reaches the bottom edge of backside 190 a, cam member 180′ moves over a nub 220 formed on firing pawl 110. Movement of cam member 180′ over nub 220 provides an audible click and a tactile indication that surgical stapling apparatus 10 is in a fire-ready position.

FIGS. 18-18C illustrate the surgical stapling device 10 in the fully approximated position with the trigger 16 in the non-compressed position. As illustrated, with thrust bar 70 in an advanced position, notch 104 is now aligned with firing link 106 such that movement of trigger 16 through the firing stroke will effect advancement of thrust bar 70. Referring to FIG. 18C, camming member 180′ is now positioned below cam surface 190 of firing pawl 110.

FIGS. 19-19C illustrate surgical stapling instrument 10 after trigger 16 has been moved through the firing stroke. As illustrated, thrust bar 70 has been advanced distally to eject staples from cartridge assembly 20. Note pins 80 a and 80 b are now positioned adjacent the proximal end of slots 102 a and 102 b. Referring particularly to FIG. 19C, cam member 180′ of extension 115 of trigger 16 has moved up cam surface 190 and is positioned in recess 192. Engagement between cam member 180′ and recess 192 prevents spring 182 from returning trigger 16 to the non-compressed position to provide a visual indication to the surgeon that the surgical device has been fired. Movement of cam member 180′ into recess 192, also provides an audible indication that firing of the device has occurred.

FIGS. 19D-19F illustrate surgical stapling device 10 after it has been fired and the release button 150 of release mechanism 26 has been depressed to return bi-linkage assembly 111 to the misaligned position. As illustrated, when release button 150 is depressed against the urging of torsion spring 204, cam engagement member 153 is advanced distally such that its distal end 220 engages lateral projection 216 on firing pawl 110, and pushes firing pawl 110 in a clockwise direction to disengage cam member 180′ from recess 192 of cam surface 190. In one embodiment, distal end 220 of cam engagement member 153 and projection 216 of firing pawl 110 are angled to guide cam engagement member 153 under projection 216. Further, abutment 158 of release lever 152 is urged downwardly into rear link 114 to move bi-linkage assembly 111 back overcenter. Once bi-linkage assembly 111 is moved back overcenter, spring 71 returns thrust bar 70 and clamp slide members 66 a and 66 b proximally to return links 112 and 114 to the misaligned position.

As illustrated in FIG. 20A, interlock 42 is normally urged by pusher assembly 54 to a position located within recess 40. After cartridge assembly 20 has been fired, pusher assembly 54 is no longer positioned to bias interlock 42 into recess 40. Until a new cartridge has been inserted into surgical stapling device 10, interlock 42 will extend from recess 40 to prevent thrust bar 70 from being advanced distally.

FIG. 21 illustrates tissue 300 having an applied array of staples 310 formed therein. FIG. 22 illustrates tissue 300 after it has been bisected with a scalpel (not shown).

It will be understood that various modifications may be made to the embodiments disclosed herein. For example, the components of the surgical stapling device can be formed of any material suitable for surgical use and having the required strength characteristics. Therefore, the above description should not be construed as limiting, but merely as exemplifications of preferred embodiments. Those skilled in the art will envision other modifications within the scope and spirit of the claims appended hereto. 

1. A surgical stapling device comprising: a body having a pivotable trigger; an approximation mechanism including at least one clamp slide member, the approximation mechanism operably associated with the trigger such that movement of the trigger from a non-compressed position to a compressed position effects movement of the at least one clamp slide member distally from a retracted position to an advanced position; a pawl member positioned adjacent the trigger and positioned to retain the trigger in the compressed position subsequent to advancement of a thrust bar; and a release mechanism including a release button and a release member, wherein the release button is positioned to effect movement of the at least one clamp slide member from the advanced position to the retracted position and the release lever is positioned to engage the pawl member to facilitate movement of the trigger from the compressed position to the non-compressed position.
 2. The surgical stapling device of claim 1, wherein the release mechanism includes a biasing member that urges the release button towards a first position.
 3. The surgical stapling device of claim 1, further including a pin pusher, the pin pusher having a pair of legs, each leg having a contoured profile and a rib extending therefrom, wherein the pin pusher has a reduced mass, thereby requiring a reduced actuation force to advance the pin pusher distally. 